The Mid-Level Chassis Systems Engineer is responsible for the design, development, integration, and validation of chassis subsystems including suspension, steering, braking, and subframes. The role involves hands-on engineering, supplier coordination, CAD support, and cross-functional collaboration to ensure the chassis systems meet performance, durability, cost, and quality objectives across the vehicle lifecycle.
Design and develop chassis components such as control arms, knuckles, stabilizer bars, springs, dampers, bushings, and subframes.
Create and review 3D CAD models, drawings, and specifications in accordance with industry standards.
Collaborate with packaging, dynamics, manufacturing, and NVH teams to ensure seamless integration of chassis systems.
Manage and track engineering release documentation, BOMs, and change requests.
Define and execute DVP&R (Design Verification Plan and Report) for assigned components and systems.
Support virtual simulations (CAE) and correlation of test data to refine component designs.
Work with suppliers for DFMEA reviews, technical feasibility, and design validation.
Participate in vehicle builds, test events, and issue resolution with cross-functional teams.
Chassis Component & Subsystem Development
(Control arms, subframes, bushings, knuckles, links, etc.)
System Integration and Packaging
(Suspension and steering geometry, interface to body and powertrain)
Durability, Performance, and NVH Considerations
(Ensure load paths, stiffness, and comfort targets are achieved)
Design Validation and Issue Resolution
(DVP&R ownership, root cause analysis, design updates)
Supplier and Manufacturing Interface
(DFM/DFA, design feasibility, cost vs. performance trade-offs)
Cross-Functional Engineering Collaboration
(Closures with vehicle dynamics, validation, CAE, and quality)
Bachelor’s degree in Mechanical or Automotive Engineering (Master’s preferred).
3–7 years of experience in chassis engineering or vehicle systems development.
Proficient in CAD tools (CATIA, NX, or equivalent) and PLM systems (Teamcenter, Windchill).
Good understanding of suspension kinematics, steering dynamics, braking systems, and load management.
Familiar with validation tools and methods (strain gauges, test rigs, road load data).
Working knowledge of FMEA, GD&T, tolerance stack-up, and DFMA principles.
Experience in electric or hybrid vehicle platforms.
Hands-on involvement in vehicle testing and validation.
Knowledge of chassis electronic systems integration (e.g., ESC, active dampers).
Ability to handle multiple subsystems or projects simultaneously.