The Junior CIP Valve Operator is responsible for assisting in the operation, monitoring, and verification of Clean-In-Place (CIP) valve systems used in sanitary process lines. This entry-level role supports sanitation cycles by operating automated valve systems, ensuring proper routing of cleaning solutions, and adhering to plant hygiene and safety protocols.
This role is ideal for individuals looking to build a technical career in food & beverage, pharmaceutical, or biotech production environments, where sanitary valve operations are essential for product safety and regulatory compliance.
Operation of CIP Valve Systems
Support in Sanitation Cycles and Line Routing
Monitoring and Logging System Parameters
Adherence to Cleanliness, Safety, and Quality Standards
Learning and Technical Development
Assist with starting, stopping, and monitoring automated valve systems during CIP operations.
Confirm valve positions to ensure correct routing of cleaning, rinse, and sanitizing agents.
Follow standard operating procedures (SOPs) for valve sequences during cleaning cycles.
Help validate correct setup of pipelines, tanks, and vessels before CIP runs.
Support manual valve checks and perform basic line swabbing under supervision.
Coordinate with production to ensure lines are ready for cleaning and post-clean validation.
Record cycle times, temperatures, and cleaning agent concentrations during CIP operations.
Report any irregularities in valve movement, alarms, or flow readings to supervisors.
Ensure cleaning logs are completed accurately and on time.
Follow all food safety, hygiene, and personal protective equipment (PPE) protocols.
Keep valve panels and operating areas clean and organized.
Understand and support compliance with GMP, HACCP, and site-specific sanitation guidelines.
Participate in training on valve operation, CIP automation systems, and safety procedures.
Develop familiarity with P&IDs, valve diagrams, and basic CIP principles.
Shadow experienced operators and respond to supervisor direction during shifts.
High school diploma or technical school certification in mechanical, food processing, or industrial systems.
0–2 years of experience in a manufacturing or sanitation environment (internships or entry-level experience preferred).
Basic mechanical aptitude and ability to follow technical procedures.
Exposure to automated valve systems (e.g., Burkert, Alfa Laval, SPX, GEA) is a plus.
Understanding of sanitary design and hygienic piping practices.
Familiarity with digital logging tools or HMIs is beneficial.
Attention to detail and cleanliness
Willingness to learn and follow protocols
Communication and teamwork
Reliability and time management
Basic troubleshooting and observation