The Mid-Level Boiler Welding Engineer is responsible for overseeing and managing welding activities in boiler fabrication, erection, and repair projects. The role requires hands-on experience with ASME Section I, Section IX, and NBIC code requirements, with active involvement in WPS/PQR development, welder qualification, and welding inspections. The engineer ensures that all welding processes meet quality, safety, and compliance standards across manufacturing or site execution environments.
Develop, review, and qualify Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) in accordance with ASME Section IX.
Supervise and evaluate welder qualification tests (WPQ) and maintain up-to-date welder performance records.
Coordinate and monitor shop floor and site welding activities for code compliance, quality, and productivity.
Review and validate material traceability, filler material usage, and joint configuration as per code and client specs.
Support NDT processes (RT, UT, PT, MT) and Post Weld Heat Treatment (PWHT) procedures.
Troubleshoot welding-related issues such as cracking, porosity, undercuts, and implement corrective and preventive actions (CAPA).
Prepare weld maps, weld logs, and repair documentation, and manage NCR resolution.
Interface with third-party inspectors, QA/QC teams, and client representatives for inspections and approvals.
Ensure compliance with IBR, NBIC, or regional regulatory requirements during boiler repair and field welding operations.
Contribute to welding audits, procedure improvements, and welder training initiatives.
Welding Procedure Management
Independently handle the creation, qualification, and application of WPS and PQR for pressure part welding.
Code Compliance & Inspection
Apply ASME Section I & IX standards and collaborate with QA/QC for NDE and documentation.
Welding Operations Oversight
Supervise field/shop welding activities, monitor productivity, and enforce quality control.
Failure Analysis & Troubleshooting
Investigate and resolve welding defects and process deviations effectively.
Documentation & Audit Readiness
Ensure traceability, welder performance tracking, and compliance with internal/external audit requirements.
Bachelor’s degree in Mechanical, Welding, or Metallurgical Engineering.
4–8 years of relevant experience in boiler welding and fabrication, preferably in power generation or heavy industrial sectors.
Proficient in ASME Section I, Section IX, and NBIC code requirements.
Experience with SMAW, GTAW, SAW, FCAW, and automated welding systems.
Familiarity with NDT techniques, PWHT, and welding metallurgy.
Working knowledge of welding symbols, joint designs, heat input control, and material selection for pressure components.
Ability to read and interpret fabrication drawings, weld maps, and QA/QC documentation.