The Automation Integration Engineer – Valves with Actuators plays a key role in the design, configuration, and implementation of automated valve systems in industrial and process environments. This mid-level role focuses on integrating electric, pneumatic, and hydraulic actuators with control systems, ensuring responsive, reliable operation for flow regulation and safety-critical applications. The engineer collaborates with cross-functional teams to lead installation, signal calibration, and troubleshooting of automated valve assemblies, supporting both production and field deployment.
Key Responsibilities:
Design and configure automated valve assemblies including actuator selection, positioner setup, and control signal integration.
Interface valve-actuator systems with PLCs, SCADA/DCS platforms, and control panels using analog, digital, and fieldbus protocols (e.g., Modbus, Profibus).
Lead functional testing of valve automation systems including open/close performance, fail-safe behavior, position feedback, and signal response.
Develop and maintain detailed technical documentation including wiring diagrams, I/O lists, BOMs, and system manuals.
Troubleshoot actuator failures, signal mismatches, or performance issues using diagnostic tools (multimeter, loop calibrators, software).
Collaborate with mechanical design, controls, and quality teams to ensure system-level integration and regulatory compliance.
Provide technical support for installation, commissioning, and customer acceptance testing.
Contribute to continuous improvement in automation design, part standardization, and integration practices.
Key Focus Areas:
Integration of automated valve systems with control and instrumentation
Actuator configuration, wiring, and testing (electric, pneumatic, hydraulic)
Fieldbus communication and control signal calibration
Cross-functional collaboration and project support
System documentation and troubleshooting
Commissioning and support for automated valve deployments
Qualifications & Skills:
Education:
Bachelor’s degree in Mechatronics, Electrical Engineering, Instrumentation, Mechanical Engineering, or a related field
Experience:
3–5 years of experience in industrial automation, control systems, or valve/actuator integration
Hands-on experience with actuator types, control signals, and automation protocols
Technical Skills:
Proficiency in wiring, loop testing, and actuator signal configuration
Knowledge of PLCs, SCADA, and DCS systems (e.g., Allen-Bradley, Siemens)
Familiarity with valve standards (ASME/API) and actuator specifications
Ability to use multimeters, signal simulators, and valve diagnostic software
Strong understanding of control logic and fault diagnosis
Soft Skills:
Solid project coordination and technical communication skills
Analytical problem-solving mindset with attention to detail
Team-oriented with the ability to work independently under deadlines
Commitment to safety, quality, and continuous learning