Arc Welder

As a Junior Arc Welder, you will support skilled welders in metal joining and fabrication tasks, focusing on safe and accurate execution of arc welding (SMAW) on structural or piping systems. You will gradually develop your capability across welding positions and gain exposure to drawings, welding procedures, and inspections.

🔧 Key Responsibilities:

1. 🛠️ Welding Execution

• Perform basic to intermediate arc welding on steel components under supervision

• Assist in tacking, fit-up, and proper electrode usage per assigned joint type

• Maintain acceptable arc length, weld bead quality, and fusion without undercut or porosity

2. 📐 Weld Preparation

• Prepare workpieces by cleaning surfaces with grinders, brushes, or chipping tools

• Set up work areas with jigs, clamps, and positioning aids

• Read and interpret basic welding symbols, length/angle markings, and measuring instruments

3. 🧼 Post-Weld Activities

• Remove slag, spatter, and clean weld zones after operation

• Support senior welders in rework, repair welds, or grinding operations

• Assist in moving or positioning metal structures or pipe assemblies

4. 🧯 Safety & Compliance

• Adhere to site and workshop safety rules (arc flash, hot work, fire prevention)

• Wear and maintain welding PPE: helmet, gloves, apron, safety shoes, fire-resistant clothing

• Report unsafe practices or hazards to supervisors immediately

🎯 Key Focus Areas:

• ✅ Safe and consistent performance of arc welding tasks

• ✅ Development of multi-position welding skills (flat, horizontal, vertical)

• ✅ Understanding and applying weld joint preparation standards

• ✅ Team collaboration in fabrication or shutdown/maintenance environments

• ✅ Learning quality control basics (weld defects, visual inspection)

🧰 Tools & Equipment Used:

• SMAW/Arc Welding machines

• Electrodes: E6013, E7018, etc.

• Angle grinders, measuring tape, square ruler

• Chipping hammer, wire brush, clamps

• Welding helmet, gloves, apron, safety shoes

📊 Performance Metrics (KPIs):

• Quality of welds (appearance, penetration, defect-free ratio)

• Adherence to welding procedures and safety standards

• Time efficiency on assigned joints

• Supervisor or QA/QC feedback

• Reduction in rework or repair rates

• Readiness to upgrade to 3G or higher welding positions

🧠 Core Skills:

• Knowledge of SMAW welding current settings and polarity

• Ability to weld in 1G, 2G, and basic 3G test plates (training-based)

• Basic math and measurement skills (tape, square, level)

• Physical fitness, good hand-eye coordination, steady hands

• Willingness to learn advanced welding codes (ASME, AWS)

🚧 Work Conditions:

• Physically demanding environment (heat, fumes, noise)

• May require standing for long periods and lifting metal parts

• Exposure to confined spaces or elevated platforms (with safety gear)

• Shift work, weekend work, or extended hours during turnarounds or projects