Apprentice Boiler Technician / Helper

The Senior-Level Apprentice Boiler Technician / Helper is a highly experienced support technician who assists in complex maintenance and operations of industrial boiler systems. This role bridges the gap between apprentice and certified boiler technician by handling semi-skilled mechanical tasks, leading helper teams, and ensuring operational readiness of tools, materials, and minor repairs. It is suited for individuals preparing to transition into a fully certified boiler technician role.

Key Responsibilities:

• Support complex repair tasks such as burner maintenance, pressure part replacement, and valve overhauls.

• Independently perform routine boiler inspections and log performance parameters (temperature, pressure, fuel flow, water levels).

• Assist in refractory patching, soot blower maintenance, descaling, and feedwater system cleaning.

• Supervise junior apprentices/helpers during staging, cleanup, and safety compliance tasks.

• Execute basic NDT prep (e.g., surface cleaning, paint removal) and post-test restoration tasks.

• Assist with pre- and post-maintenance hydrostatic testing under the guidance of qualified personnel.

• Review and interpret work permits, piping schematics, and component location drawings.

• Participate in shutdown activities, such as opening manways, removing insulation, and tagging isolation points.

• Prepare and maintain detailed checklists, inspection logs, and maintenance reports for supervisory review.

• Coordinate safe tool handling, equipment returns, and consumable usage tracking.

Key Focus Areas:

1. Advanced Support in Maintenance Activities

   • Provide hands-on assistance during complex boiler repairs, inspections, and replacements.

2. Operational Monitoring & Reporting

   • Track key operational parameters and flag abnormalities proactively to supervisors.

3. Supervision of Junior Helpers

   • Lead and train entry-level helpers in safe work practices, tool use, and housekeeping duties.

4. Tool & Equipment Readiness

   • Ensure all mechanical tools, lifting equipment, and consumables are in working condition and job-ready.

5. Technical Readiness & Progression

   • Build readiness for transition into certified technician roles by mastering drawings, documentation, and basic troubleshooting.

Qualifications:

• ITI or Diploma in Mechanical, Fitter, Boilermaker, or related trades

• 4–6 years of experience in industrial boiler maintenance, shutdown work, or utility plant operations

• Familiarity with fire-tube or water-tube boiler systems, valves, burner assemblies, and basic welding safety

• Ability to read technical drawings, piping isometrics, and operation manuals

• Experience working under boiler safety protocols (PPE, LOTO, confined space, hot work)

Preferred Certifications:

• Basic Boiler Operation Certificate (if regionally required)

• Hot Work, Confined Space, and LOTO Safety Training

• Safety Awareness – Scaffolding, Rigging (preferred)

• Forklift or Material Handling Certification (optional)

Skills Required:

• Intermediate mechanical troubleshooting and technical aptitude

• Strong teamwork, communication, and basic documentation/reporting skills

• Safety-first mindset and attention to detail in high-risk environments

• Capability to work in shifts, confined spaces, and physically demanding conditions