The Senior Production Supervisor – Valve Machining is responsible for leading and optimizing machining operations for valve components, ensuring adherence to quality, safety, and production targets. This leadership role demands deep technical expertise in valve machining, operational planning, and people management. The position plays a critical role in driving continuous improvement, reducing cycle time, and supporting strategic manufacturing goals.
Oversee end-to-end machining operations for all valve components including body, bonnet, stem, disc, ball, plug, and seat rings.
Lead a team of 25–40 operators, technicians, and junior supervisors across multiple shifts.
Develop and execute shift and weekly production plans to align with dispatch and project timelines.
Ensure effective utilization of CNC, VMC, turning, and boring machines while minimizing downtime.
Analyze production data and implement corrective actions to achieve KPIs such as OEE, productivity, rejection rate, and rework reduction.
Collaborate with Quality, Planning, and Maintenance departments for smooth inter-departmental coordination.
Lead root cause analysis (RCA) and implement CAPA for recurring machining issues or customer complaints.
Drive continuous improvement through Lean Manufacturing, 5S, Kaizen, and TPM initiatives.
Ensure compliance with ASME/API standards, internal quality procedures, and HSE policies.
Mentor junior staff and conduct technical training programs to build machining skills and operational excellence.
Prepare daily, weekly, and monthly performance reports and participate in production review meetings.
Strategic Production Planning & Leadership:
Plan and oversee daily and long-term machining schedules to meet organizational goals.
Forecast resource requirements and manage capacity planning.
Advanced Valve Machining Knowledge:
In-depth understanding of critical valve types (Gate, Globe, Ball, Plug, Butterfly, Check) and tight tolerance machining practices.
Familiar with surface finishes, critical sealing surfaces, and pressure-retaining components.
Process Optimization & Tool Management:
Expertise in cutting tool selection, tool life optimization, and advanced machining techniques.
Reduce machining cycle times through process improvements and tooling upgrades.
Cross-Functional Collaboration:
Interface with Design, Quality Assurance, Tool Room, and Planning teams to solve production bottlenecks and process inconsistencies.
Participate in new product development (NPD) and prototype machining activities.
Team Development & Safety Leadership:
Coach and evaluate team members to develop a skilled, disciplined, and motivated workforce.
Promote a strong culture of safety, accountability, and shop floor ownership.
Diploma or Bachelor’s Degree in Mechanical / Production Engineering.
8–12 years of hands-on experience in valve or heavy engineering machining, with at least 3 years in a senior supervisory role.
Deep understanding of CNC operations, GD&T, machining tolerances, and quality systems.
Proficient in using ERP/MRP systems, production tracking tools, and basic CNC program interpretation.
Strong leadership, analytical thinking, and communication skills.